The Best Wear Liner Solution for your Operation
At Titan Engineered Solutions, we offer a variety of wear liner solutions to withstand heavy-duty environments and extend the service life of your asset. Hardness and flexibility are two factors that work together in providing comprehensive protection to the substrate. Our wear liner consultants will evaluate your specific application and make the best wear liner recommendation based on the parameters of your project.
Rubber (40D to 60D)
Cured rubber can be supplied as pressed billet liners and bumpers and/or supplied in rolls in thinner thicknesses. Because of its elastomeric properties rubber can absorb energy and deflect particles preventing abrasion of the surface. Commonly used for impact in chutes, skips and skirting.
AR400 – (400BHN)
Plate steel that can be cut into shapes and easily formed, welded, and drilled. Provides economical wear resistance in light wear areas, as well as high impact resistance. Commonly used in chutes and buckets and best for field repairs.
Manganese – (up to 700BHN)
Is available in plate form but is usually cast into shapes. Key trait is that this material work hardens its surface while in service with impact leaving the base durable. Commonly used in grizzlies and crusher parts.
High Impact
Cast CWI – (750BHN)
Cast into shapes including fastening holes. Usually provides great economic value as there is no post processing of the hardened material like most plate products. In thicker sections this does well in high impact areas but can be broken when worn thin in impact areas. Lead times are usually much longer than plate produced products. Commonly used as chute liners, skirt board liners and feeders.
Cast CWI Laminant – (750BHN)
Cast into shapes and bonded to mild steel backing. This product offers hardened wear properties of CWI with additional impact resistance and flexibility for installation with studs and welding. Common uses include weld on repair blocks in chutes and buckets as well as bolt on impact ledges. Chocki-Bars are a great example of this product.
UHMW (ultra-high molecular weight polyethylene)
This is an extremely tough plastic with high abrasion and wear resistance. The versatility of polyethylene has made it a popular plastic for countless industrial applications that require durability, low coefficient of friction, and chemical resistance. Commonly spec’d in wet sticky applications and spark free liners.
AR500 – (500BHN)
Plate steel that can be cut into shapes and formed, welded, and drilled but more difficult than AR400. Provides economical wear resistance in medium wear areas and good impact resistance. Commonly used in chutes and buckets when higher wear rates occur.
Rubber Ceramic (75N)
This product is an elastomer similar to rubber but has lower friction properties and better abrasion properties in many applications. Urethane also tends to perform better in wet applications. Commonly used in screens, classifiers, belt scrapers and skirting.
Medium/High Impact
AR600 – (600BHN)
Plate steel that can be cut into shapes, but requires additional processing considerations to weld and drill. It is considered a premium wear plate with great abrasion resistance in high wear areas. Impact and installation must be considered for use of this plate. Commonly used in chutes where high wear rates occur.
Silica Carbide (95+N)
Also known as black ceramic, comes in tile form. Extremely abrasion resistant for fine particle wear. It also can be bonded to steel bases with elastomer products to make bolt in liners. Common uses are transfer points of high-tonnage conveyors of <3/8” material and skirt board liner.
CCO - Chrome Carbide Overlay (55RC to 65RC)
CCO is another plate steel product that can be cut into shapes. This plate has a welded hard-faced surface and usually has visual cracks on its surface. These products do very well in sliding abrasion with very abrasive materials. Withstands medium impact if installed with a well-supported base. Commonly used in sliding applications like screen discharge lips, feeders, truck bed tails, bucket floors and sliding transitions with lower flow rates. Also has high heat resistance and low coefficient of friction properties.
Urethane (60 to 95 Shore A)
This product is an elastomer similar to rubber but has lower friction properties and better abrasion properties in many applications. Urethane also tends to perform better in wet applications. Commonly used in screens, classifiers, belt scrapers and skirting.
Low/Medium Impact
Ceramic (75N)
Alumina Ceramic is a very hard material that does very well in fine particle sliding wear. Due to its hardness they can be too brittle to use in impact areas. Usually supplied in tiles that can be epoxy bonded or welded with a metal insert. Common uses would be sliding abrasion for materials <3/8” and include cyclones, classifiers, and screen hoppers.
Slight/Low Impact
High Impact
Rubber (40D to 60D)
Cured rubber can be supplied as pressed billet liners and bumpers and/or supplied in rolls in thinner thicknesses. Because of its elastomeric properties rubber can absorb energy and deflect particles preventing abrasion of the surface. Commonly used for impact in chutes, skips and skirting.
Manganese – (up to 700BHN)
Is available in plate form but is usually cast into shapes. Key trait is that this material work hardens its surface while in service with impact leaving the base durable. Commonly used in grizzlies and crusher parts.
AR400 – (400BHN)
Plate steel that can be cut into shapes and easily formed, welded, and drilled. Provides economical wear resistance in light wear areas, as well as high impact resistance. Commonly used in chutes and buckets and best for field repairs.
UHMW (ultra-high molecular weight polyethylene)
This is an extremely tough plastic with high abrasion and wear resistance. The versatility of polyethylene has made it a popular plastic for countless industrial applications that require durability, low coefficient of friction, and chemical resistance. Commonly spec’d in wet sticky applications and spark free liners.
AR500 – (500BHN)
Plate steel that can be cut into shapes and formed, welded, and drilled but more difficult than AR400. Provides economical wear resistance in medium wear areas and good impact resistance. Commonly used in chutes and buckets when higher wear rates occur.
Rubber Ceramic (75N)
This product is an elastomer similar to rubber but has lower friction properties and better abrasion properties in many applications. Urethane also tends to perform better in wet applications. Commonly used in screens, classifiers, belt scrapers and skirting.
Cast CWI – (750BHN)
Cast into shapes including fastening holes. Usually provides great economic value as there is no post processing of the hardened material like most plate products. In thicker sections this does well in high impact areas but can be broken when worn thin in impact areas. Lead times are usually much longer than plate produced products. Commonly used as chute liners, skirt board liners and feeders.
Cast CWI Laminant – (750BHN)
Cast into shapes and bonded to mild steel backing. This product offers hardened wear properties of CWI with additional impact resistance and flexibility for installation with studs and welding. Common uses include weld on repair blocks in chutes and buckets as well as bolt on impact ledges. Chocki-Bars are a great example of this product.
Medium/High Impact
AR600 – (600BHN)
Plate steel that can be cut into shapes, but requires additional processing considerations to weld and drill. It is considered a premium wear plate with great abrasion resistance in high wear areas. Impact and installation must be considered for use of this plate. Commonly used in chutes where high wear rates occur.
Silica Carbide (95+N)
Also known as black ceramic, comes in tile form. Extremely abrasion resistant for fine particle wear. It also can be bonded to steel bases with elastomer products to make bolt in liners. Common uses are transfer points of high-tonnage conveyors of <3/8” material and skirt board liner.
CCO - Chrome Carbide Overlay (55RC to 65RC)
CCO is another plate steel product that can be cut into shapes. This plate has a welded hard-faced surface and usually has visual cracks on its surface. These products do very well in sliding abrasion with very abrasive materials. Withstands medium impact if installed with a well-supported base. Commonly used in sliding applications like screen discharge lips, feeders, truck bed tails, bucket floors and sliding transitions with lower flow rates. Also has high heat resistance and low coefficient of friction properties.
Urethane (60 to 95 Shore A)
This product is an elastomer similar to rubber but has lower friction properties and better abrasion properties in many applications. Urethane also tends to perform better in wet applications. Commonly used in screens, classifiers, belt scrapers and skirting.
Low/Medium Impact
Ceramic (75N)
Alumina Ceramic is a very hard material that does very well in fine particle sliding wear. Due to its hardness they can be too brittle to use in impact areas. Usually supplied in tiles that can be epoxy bonded or welded with a metal insert. Common uses would be sliding abrasion for materials <3/8” and include cyclones, classifiers, and screen hoppers.